Hydraulic Cylinders Custom Solutions
The ASHUN Custom Hydraulic Cylinders are tailored for special operating conditions and extreme environments that standard products cannot accommodate. We deliver complete fluid power solutions from front-end collaborative design and sample verification to final mass production, assisting customers in overcoming mechanical layout and actuation limitations.
Backed by Over 40 Years of Fluid Power R&D Experience
Implement AS9100 Aerospace Quality Management System
Accumulated Over 20 Years of Global OEM Experience
Provide Data-Driven Custom Engineering Design
Specification
| Item | Specification Value |
|---|---|
| Max. Bore Size | Up to Ø500 (mm) |
| Max. Stroke Length | Up to 6,000 (mm) |
| Max. Operating Pressure | 210 bar (3000 psi) or higher |
| Valve Integration | Check Valves, Counterbalance Valves, Relief Valve, Pilot-Operated Check Valves, and etc. |
| Sensor Integration | MLDT, LVIT, LVDT, Linear Potentiometers, Inductive Proximity Sensors, Magnetic Switches, Pressure Sensors/Switches |
| Monthly Output | 20,000 pcs |
| Applications | Tailgate Lift, Wheel Alignment Lift, Tire Changer, Tow Truck, Wrecker, Trailer, Scissor Lift, Fork Lift, Surgical Table, Lift Table, Excavator Quick Hitch, Aerial Work Platform, Construction Machinery, Agricultural Machinery, and etc. |
Description
Product Description
From optimizing cylinder material selection to applying anti-corrosive surface treatments against harsh environments, all our custom products must undergo rigorous performance verification. We are dedicated to ensuring the smooth integration of hydraulic components with the host equipment, effectively reducing the risk of unexpected downtime and maintaining stable, long-lasting operation.
Product Features
- Rigorous Load Calculations: Conducting precise numerical evaluations based on actual equipment operating loads to ensure overall mechanical safety.
- Fatigue-Resistant Optimization: Strengthening cylinder and rod designs for high-frequency actuation and heavy-load conditions to effectively reduce metal fatigue risks.
- Integrated Valve Configurations: Capable of integrating cartridge valves and control manifolds into the cylinder body to simplify external piping and minimize potential leak points.
- Harsh Environment Protection: Offering low-temperature sealing systems and extended-hour anti-corrosive surface treatments to confidently withstand extreme outdoor climates.
Solutions
Construction Machinery
Construction equipment operates in punishing environments characterized by extreme climates, heavy dust, and intense vibration. Equipment stability is the ultimate key to maintaining project schedules. ASHUN provides highly durable custom hydraulic cylinders and high-torque rotary actuators specifically engineered for excavators, loaders, and heavy-duty construction vehicles. Our solutions feature superior anti-side-load capabilities and extreme precision, ensuring flawless performance under heavy loads, high pressure, and continuous operation—conquering the toughest job site challenges.
Lifting Equipment
Material handling equipment carries extreme risks to human safety and valuable assets; every lift and rotation must be flawless. For aerial work platforms (AWPs), cranes, tail lifts, and jacking systems, ASHUN delivers custom hydraulic cylinders integrated with fail-safe mechanisms and rotary actuators for high-precision positioning. We guarantee smooth, zero-leakage performance under heavy aerial loads and high-frequency lifting conditions.
Military and Aerospace
In defense and aerospace applications, mission success is paramount, and hydraulic system failures are strictly zero-tolerance. Certified by the AS9100 Aerospace Quality Management System, ASHUN provides custom hydraulic cylinders and high-torque rotary actuators engineered with exceptional safety factors for armored vehicles, radar antennas, and ground support equipment (GSE).
Agricultural Machinery
From soil preparation to harvesting, agricultural machinery is constantly exposed to mud, dust, and erratic weather. ASHUN provides weather-resistant, leak-proof custom cylinders and precision rotary actuators for tractors, combine harvesters, and diverse attachments. Our high-load capacity ensures uninterrupted, high-efficiency operation during critical farming seasons.
Medical
Patient safety hinges on the smooth, silent, and hygienic operation of medical actuation systems. ASHUN designs custom precision hydraulic cylinders for surgical tables, high-end hospital beds, and patient lifts. Featuring medical-grade cleanroom standards, ultra-quiet operation, and integrated fail-safe valves, we deliver the highest level of stability and protection.
Smart Automation/Industry 4.0 or Robotics Industry
In the era of smart manufacturing, heavy robotics and automated equipment require actuation that combines high power density with precise data feedback. ASHUN empowers heavy-duty robotic arms, AGVs, and automated production lines with smart-sensor-integrated cylinders and high-precision rotary actuators, seamlessly bridging the gap between traditional hydraulics and Industry 4.0 servo-hydraulics.
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